Latex Allergy

Chapter 22 Latex Allergy



In the late 1980s allergy to natural rubber latex (NRL) became a concern for health care workers (HCWs) and patients. Although NRL allergy is rare, it can be career ending and/or life threatening with no current cure. NRL allergy affects people regardless of gender or racial or ethnic backgrounds. The Association of periOperative Registered Nurses (AORN) (2009) refers to NRL allergy as “a significant medical concern.”


Various studies demonstrate prevalence rates for IgE-mediated latex allergy ranging from 0.8% to 6.5% of the general population. According to the American Academy of Allergy Asthma and Immunology (2009), in the population of normal adults the risk is up to 6%; in HCWs it is up to 10%; and in people with spina bifida/congenital defects it is nearly 50%. Latex protein allergy is believed to be responsible for 70% of anaphylactic reactions occurring in anesthetized children with myelodysplasia. NRL has been reported as the second most common cause of perioperative anaphylaxis with an incidence of 12% of all perioperative anaphylaxis (Hepner and Casstells, 2003).


Reports vary as to the exact number of people with an allergy to NRL. In general, the American Society of Anesthesiologists (ASA) (2005) identifies the following populations to be at an increased risk for NRL allergy:



Since the mid-1990s the sensitization rates have been declining steadily, attributed to the significant decrease in the use of higher-protein, powdered products. However, there are tens of thousands of products made of NRL and over 15,000 medical devices containing NRL. In addition, some products use NRL in their packaging. So there is still reason for caution.


To further complicate the issue, latex allergy reactions have been confused with two similar reactions that commonly occur with glove and other latex product use. These are an irritant dermatitis, which is non-allergenic in nature, and a delayed hypersensitivity reaction, which is allergenic, but not to the latex. These reactions have been noted in the literature for decades, while the true NRL allergy is relatively new.



WHAT IS NATURAL RUBBER LATEX?


Natural rubber is a milky fluid that is produced by the Hevea brasiliensis tree as a reaction to scoring or scarring of the tree. It is composed of water, natural rubber, and other nonrubber substances. In this mixture are many proteins, both water soluble and rubber bound. The proteins, specifically the water-soluble proteins, are the allergens responsible for NRL allergy. The rubber-bound proteins are responsible for making up the matrix, or film, that is the glove. These proteins are bound and therefore nonallergenic. The water-soluble proteins are free and can be leached, or washed, out of the gloves either intentionally during the manufacturing process or afterwards by other moisture such as perspiration (as when one’s hands sweat while wearing gloves) or other source (such as blood and other moisture inside the body during surgery).


Latex is often referred to as the “sap” of the tree, but this is inaccurate. NRL is found in the latex ducts, which are closer to the surface of the tree trunk. A groove is cut in the trunk of the tree in a thin layer that causes the latex to start flowing, and it is then collected in a cup. Because latex is a natural product, it can spoil. Without the addition of a preservative, the latex will soon clump, or coagulate, hardening into a gumlike substance. To prevent this and keep the NRL in a liquid state, a stabilizing agent, or anticoagulant, is added to the cup. Ammonia is the most commonly used anticoagulant. If the product being made requires solid rubber for manufacture, the latex is allowed to coagulate in the cup. The process for solid production is different than that for liquid latex and destroys many of the proteins—or allergens—in the latex. As a result, products made from solid rubber tend to be less allergenic than products that are manufactured using liquid latex.


NRL is an elastic hydrocarbon polymer. The purified form is the chemical polyisoprene. Natural rubber latex can be cross-linked with sulfur, resulting in an elastomer that we know as rubber. Natural rubber latex is thus made stronger by cross-linking the cis-1,4-isoprene molecule with sulfur and heat.


This chemical, polyisoprene, can be synthetically produced. Synthetic production has allowed manufacturers of gloves and other products previously made with NRL to produce these items in a nonlatex version. Synthetic rubbers—nitrile rubber, polyisoprene rubber, and polychloroprene rubber (Neoprene)—all contain different basic molecules that can be cross-linked with sulfur and heat. Physical properties vary among the different rubber materials.



HISTORY OF GLOVES AND NRL


Surgical latex gloves have been worn for more than a century. Although numerous variations of the surgical glove were developed, Dr. William Halsted of Johns Hopkins Hospitals is often credited with their introduction. Before the adoption of routine surgical glove use, the surgical team members would disinfect their hands with carbolic acid, introduced by Dr. Joseph Lister, which is quite caustic. Dr. Halsted’s scrub nurse, Carolyn Hampton, was on the verge of quitting her job because she could no longer tolerate the irritation to her skin. In trying to resolve this issue, Dr. Halsted contacted the Goodyear Rubber Company in Akron, Ohio, which had just refined the rubber vulcanization process. In response to Dr. Halsted’s request, they manufactured rubber gloves for Ms. Hampton to wear, protecting her hands. Thus the first surgical gloves were developed to protect the hands of the worker, not to protect the patient.


When Goodyear made the first rubber surgical gloves, they probably contained only natural rubber cross-linked with a sulfur compound. In addition, they most likely took many hours to cure and probably were expensive compared with today’s glove prices. For decades, medical gloves were so expensive that they were washed, checked for holes, powdered with talc, and sterilized repeatedly until they could no longer be used. Many nurses spent much of their time reprocessing surgical gloves.


As production methods improved, mass production of medical gloves reduced the costs of the gloves. In the 1960s single-use, disposable medical gloves were introduced. Low-cost medical gloves offered the convenience of throwing them away after use rather than rewashing and reprocessing them, which included steam sterilization. With the change to single-use gloves, the method for sterilization also changed to gamma irradiation. As a result, gloves were no longer washed or subjected to steam under pressure. The allergenic proteins in the gloves are water soluble. The proteins are denatured to some degree by steam under pressure. By removing both of these processes of steam and washing, the level of allergenic proteins in the gloves may have inadvertently increased, thus exposing wearers to greater levels of allergens. There is evidence of this in third world countries that still follow this practice. One study showed that in Venezuela, where gloves and catheters are reused, the incidence of latex allergy in the spina bifida population is not significantly higher than in the general population.


Allergic reaction to latex gloves was first reported in the literature by Downing in 1933. Reports of delayed allergic reactions appeared over the next several decades. NRL-induced anaphylaxis was first described in the literature in 1979, with a significant increase in the number of NRL-induced allergic reactions in the late 1980s. A number of events caused this rapid increase.


In the early 1980s the first cases of a new disease were being reported. We now know these were the first reports of human immunodeficiency virus (HIV) infection or acquired immunodeficiency syndrome (AIDS). The disease initially appeared to be found in the homosexual population but was soon found in persons with hemophilia and in infants whose mothers were infected with AIDS. In 1983 the Centers for Disease Control and Prevention (CDC) warned blood banks of a possible problem with the blood supply. Universal precautions were introduced in directives and guidelines issued by the CDC in 1987 and in standards published by the Occupational Safety and Health Administration (OSHA) in 1991 to protect HCWs and others from exposure to potentially contaminated blood and other bodily fluids. One of the key components of universal precautions is the use of gloves. One result of universal precautions was that HCWs who had historically not worn gloves (e.g., phlebotomists and dentists) began to wear gloves, and others who had sometimes previously worn gloves (e.g., nurses and physicians) began wearing them more frequently. It is estimated that glove use grew from 1.4 billion gloves in 1988 to 8.3 billion gloves in 1993. This resulted in increased exposure to both NRL and the chemicals used in the glove manufacturing process.


Universal precautions also resulted in the “Great Glove Shortage” of the 1980s, which had a significant impact on the manufacturing of latex gloves and other products. Scientists are not absolutely certain, however, whether changes in the manufacturing of latex gloves may have resulted in the increase in latex allergies. Manufacturers were having a difficult time keeping pace with the demand for surgical and examination gloves. In response to the demand for more raw latex to meet the shortage, plantation owners who grew and harvested the latex from their trees may have collected the latex before it had ripened. (Latex trees are not usually harvested until the plant is up to 7 years old, because the latex is considered immature.) This unripened or “green” latex contains proteins that are more allergenic or “potent.” In addition, because of the increased demand for latex, the manufacturers, who had been harvesting and storing the raw latex until it was needed, were using it as quickly as possible to make gloves. This decreased the storage time of the raw materials, which previously had helped to destroy allergens. This action removed a natural ripening time in the latex manufacturing process, again allowing latex with more allergenic proteins to be used in glove manufacturing.


Up until this time a number of glove companies had manufacturing facilities located in North America. The raw latex was shipped in large tankers to plants for glove production. Some of these companies relocated their manufacturing plants to Southeast Asia, closer to the plantations where the latex is harvested. In doing so, once again a natural ripening time was removed from the process.


At the same time, new manufacturers were entering the market to fill the gap between supply and demand. The majority of latex in the world is produced in Malaysia. According to the Malaysian Industrial Development Association (MIDA), over 400 new licenses were issued to manufacturers between 1985 and 1990. Some of these new manufacturers may not have had the requisite knowledge, skill, or equipment to make a high-quality glove, thereby bringing potentially inferior products to the market. As health care workers from the time can attest, there were gloves coming into the hospitals that would tear apart on donning or completely stick together and be unwearable. In contrast, by 1995 MIDA reported the total number of glove manufacturers had fallen to approximately 100.


Another potential contributing factor worth considering is the weather. Some have speculated that variables such as hybridization and seasonal variation played a role. A drought occurred in areas where latex manufacturing facilities were located, which may have caused the manufacturers to reduce the amount of washing or “leaching” of the gloves and other latex products, resulting in more high-protein gloves entering the market.


The implementation of universal precautions coincided with another significant event. It was reported that over a dozen people in the United States were killed related to the use of barium enema tips (MedWatch, 1996). The latex cuff of the barium enema tips was suspected of containing an extraordinarily high level of latex proteins, which was attributed to a manufacturing anomaly. The fact that latex proteins could provoke anaphylactic responses, potentially injuring and killing people, stunned health care facilities and the medical latex glove industry. At the same time, because of the tremendous increase in medical glove use and the high latex protein content of some latex gloves, reported latex allergies among HCWs began increasing (MedWatch, 1996).


By 1992 the U.S. Food and Drug Administration (FDA) convened a meeting in Baltimore of government, academia, manufacturers, and scientists to discuss latex allergy. By this time it was well known that the allergenic proteins in the latex were the culprit. This meeting led to FDA selection of the Lowry testing method for total proteins in gloves and subsequent FDA labeling requirements for “low protein” claims.


From 1992 to the present, the levels of extractable latex proteins and antigens and powder and rubber chemicals have declined in most medical gloves. Most examination gloves used in the United States today are powder-free and nonlatex. Use of nonlatex gloves is growing quickly with the advent of better gloves made of chloroprene and polyisoprene. However, approximately 35% of surgical gloves used in the United States today are still powdered. Glove powder has been implicated in the transfer of latex proteins in the health care environment.


Today the number of new latex allergy cases appears to be declining, likely as a result of using fewer powdered, high-NRL antigen gloves (Early, 2005). However, type IV reactions to gloves (e.g., chemical reactions—primarily caused by accelerators) continue to occur. The chemical sensitivities may appear to be on the increase just because there are fewer new latex allergy cases.



MANUFACTURING PROCESS


Converting raw NRL into latex products is a complicated process, which actually consists of several separate processes. Because manufacturing plays an important role in the allergenicity of gloves and other products, a brief discussion of the latex manufacturing process is presented (Figure 22-1).



It is not uncommon for some glove factories to produce surgical gloves, examination gloves, industrial gloves, and even condoms. The primary differences in making these products are the level of quality and the formers used. The ASTM (originally known as the American Society for Testing and Materials) has developed Standard Specification for Rubber Surgical Gloves as well as Standard Specification for Rubber Examination Gloves. These cover certain requirements for the gloves used in conducting surgical procedures, medical examination, and diagnostic and therapeutic procedures.


Production of high-quality examination and surgical gloves includes ensuring that the environment throughout the glove factory and the quality of the latex are acceptable. The quality of the latex used has a direct effect on the quality of the glove produced. Therefore the manufacturing process starts with the preparation of the raw latex.


Ammonia is added to the latex as an anticoagulant. Ammoniation can, if performed at the right time, aid in the hydrolysis of the allergenic proteins in NRL. In addition, a small amount of chemicals may be added to stop microbiologic spoilage and curdling of the latex.




Compounding


Compounding the raw latex (or nonlatex) material is mixing different chemicals such as accelerators, antioxidants, stabilizers, and colorants to a final solution suitable for the manufacturer’s glove products and is a proprietary process. Manufacturers may add up to a dozen chemicals to the latex. Each manufacturer uses its own “recipe.” Some manufacturers choose to control this compounding process themselves. Others may opt to purchase previously compounded NRL from other sources. Under the latter circumstances the amount and type of chemicals used from batch to batch may vary. Consequently, the number, type, and quantity of chemical allergens may also vary from batch to batch. Sulfur, one additive, is used to help form a product with superior stretch and recoil, adding strength to the glove, and to stabilize the latex for long-term storage.


Accelerator chemicals can cause type IV allergies in those individuals at risk. The chemicals most often implicated in type IV allergies are thiurams, mercaptobenzothiazoles (MBTs), and carbamates (dithiocarbamates).



Chemical accelerators are, for the most part, used up during curing and in the washing and leaching portions of the manufacturing process.



Dipping and Coagulation


Once compounding is complete, the latex mix is fed to the dipping tanks. In these tanks, hand-shaped formers are mounted on a continuous line that moves through the different steps of the manufacturing process. Glove formers are regularly inspected and cleaned before the molds are dipped into coagulant tanks. The formers are made of a material that can withstand high temperatures, usually porcelain. The hand-shaped formers must be smooth with no rough surface that could result in a pinhole or other imperfection in the glove. They are thoroughly cleaned so that the latex deposition can be even and continuous. Failure to clean the glove formers would cause the final product to possibly have defects such as holes. In the cleaning process the formers are dipped into an acid bath and rinsed with clean water. Then they are dipped into an alkaline bath to neutralize the acid and again rinsed in clean water. Afterward the formers are brushed to ensure that the surface of the formers is consistent. This is an important step to eliminate pinholes in the latex gloves.


The former is dipped into a coagulant (e.g., calcium nitrate), which assists in controlling the amount of latex that will be deposited on the glove (or how thick the glove is) and also ensures that the rubber will not adhere to the former. The thicker the requirements for the gloves, the longer the “dwell time” or the time the formers will travel in the coagulant tank. The clean and newly coated former then passes into a latex mixture. The solution may be an NRL or nonlatex compound, depending on what gloves are scheduled for manufacture on that particular run. The latex is allowed to build up some wet-gel strength before an initial leaching. The leaching is effective in removing residual calcium nitrate and soluble proteins. Hot water is used, and the tanks are continuously replenished with fresh water. It is here that the process deviates, depending on whether powder-free or powdered gloves are being manufactured.






Lubrication


The next stage is one of a number of processes to aid in the ease of donning the gloves. A lubricant is added. Without this lubrication there is a high coefficient of friction between the glove surface and the hands of the wearer, which makes donning the glove more difficult, particularly if the hands are damp such as after performing surgical hand antisepsis. Historically a number of lubricants have been used, including, most commonly, talc powder and hydrolyzed corn starch. Unfortunately, much research over the past 60 years demonstrates numerous problems associated with cornstarch-powdered latex gloves, including postoperative adhesions and granulomas, peritonitis, aerosolization of protein allergens, and occupationally acquired asthma. Starch powder has been shown to bind the latex proteins and act as a vector for transfer of the protein to the skin and/or the lungs as an airborne dust. Research has shown that these latex protein allergens can sensitize individuals to NRL and/or exacerbate allergic reactions in the respiratory system of individuals already sensitive to latex. For this reason the health care community is shifting to the use of powder-free gloves.


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Aug 5, 2016 | Posted by in ANESTHESIA | Comments Off on Latex Allergy

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